Case Study | Effluent Treatment Plant – 350 KLD (ZLD)

Hyfun Foods Pvt. Ltd. is the producer of French Fries and Potato Specialities. Located at Mehsana, Gujarat, India, Hyfun has grown to become a leader in the frozen food industry. Products are used by leading fast-food chains, hotels, restaurants, catering companies.

 Many preservatives, color, salts, oil, etc. are added as per the requirement of production of products, this adds to the pollution load on the plant hence complete aerobic or anaerobic process does not work. Hence to reduce the parameters efficaciously and to reuse the water again in the process needed high skills and good management of the existing space and proper designing of a plant.


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 SHUBHAM INC, wastewater treatment plants, Effluent Treatment Plants and Sewage Treatment manufacturers from Ahmedabad, Gujarat serving clients across India.

Dual Media Filter - Water treatment by Shubham Inc

Overview Dual Media Filter 

Dual Media Filter is used for removal of suspended solids, turbidity and some part of colour and odour from Water & Wastewater.. We, at Shubham offer Series of filters at a low cost, reliable and highly efficient way to filter your water.

Our unique design of Dual Media filter ensures the maximum utilization of the surface area, lesser pressure drop across the filter bed and effective removal of the impurities even under the conditions of high filtration rate compare to pressure sand filter.

Shubham DMFs are available in diameters from 0.225 Mts. to 4.0 Mts.(vertically) and in length from 3.0 Mts. mm to 11 Mts. (Horizontally) with flow rates up to 400M3/Hr. These rugged, pre-engineered, pre-assembled units minimize installation and start-up costs. Whether you require ROfeed process water or filtered water, Shubham can full fill applications requirement

Manufacturer and Exporter of Water treatment plants, sewage treatment plants, effluent treatment plants offered by Shubham inc Wastewater Management Company, India 

Working Principle

Raw water is passed through the dualmedia filter, contain anthracite along with fine sand reinforced by marbled and gravels. These filters consist of a coating of anthracite (1.25-2.5mm) resting on a coating of fine sand (0.6-1.5mm) Anthracite is coarse and has more dirt holding capacity as compared to fine sand.

During the filtration cycle the largest particles are strained out by the anthracite then the sand traps the rest of the particulate matter through a combination of adhesion and straining. Since the particles in the water are filtered out at various depths in a dual media filter,  the filter does not clog as quickly as all of the particles were  caught by the top layer.

Technical Specification

Flow	:	1M3/Hr. – 400 M3/Hr.
Inlet TSS	:	Up to 50 Mg/L
Inlet Turbidity	:	Up to 40 NTU
Filtration Velocity	:	12 to 18 M3/Hr./M2
Diameter (Vertical Vessel)	:	0.225 Mts. – 4.0 Mts.
Length (Horizontal Vessel)	:	3.00 Mts. – 11.0 Mts.
MOC	:	FRP / Mid Steel / Stainless Steel Coating / lining : Epoxy / FRP / Rubber Lined
Filtration Rating	:	Up to 10 Micron
Design Code	:	ASME / IS
Design Pressure	:	Up to 10 Bar
Working Pressure	:	1.1 to 3.5 Bar
Clear Pressure Drop	:	0.3 bar
Top distribution system	:	bell mouth
Bottom distribution system	:	Strainer plate or Header & laterals.

Salient Features

• Simple design maximizes reliability and efficiency
• Two layers of filtration media
• Filtration rating up to 10 – 30 Microns
• Standard and effective quartz sand media.
• Low Pressure drop across the vessel
• FRP, MSRL, MSEP & SS Vessels are available.
• Manual, Semi-Automatic and Automatic features are provided
• Pre-assembled construction minimizes start-up time and installation costs
• Structural steel legs provide rigid support of vessel for safety
• Air scouring available for high flow pressure vessel.
• Proven design of internal distribution and collection system.

Benefits

• Efficient Turbidity and TSS Removal
• High filtration rate
• Filtration efficiency is up to 5.0 ppm suspended particles
• Easy operation & maintenance
• Wide range in material of construction
• Economical way of production & design
• Low Energy requirement
• Can accommodate seasonal fluctuations in flow rate
• Long filter cycles between backwashing with minimum loss of pressure.

Application

Drinking Water Treatment

• Turbidity & Total Suspended Solid Removal
• Iron Removal
• Manganese removal
• Fluoride Removal
• Arsenic Removal
• Pre- treatment to reverse Osmosis Plant
• Pre- treatment to Desalination Plant

River Water Treatment

• Turbidity & Total Suspended Solid Removal

Ground Water Treatment

• Turbidity & Total Suspended Solid Removal
• Iron Removal
• Manganese removal
• Fluoride Removal
• Arsenic Removal

Waste Water Treatment Plant

• Turbidity & Total Suspended Solid Removal
• Septic Tank expansion

Swimming Pool Filtration

• Turbidity & Total Suspended Solid Removal

Cooling Tower & Process Water Treatment

• Turbidity & Total Suspended Solid Removal
• Side Stream Filter
• Full Stream Filter
• Make up water Filter

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Wastewater Treatment Plant With Attached Bio-growth by Shubham Inc

Wastewater Treatment Plants

Providing you the best range of wastewater treatment plant with attached bio-growth, wastewater treatment plants, under ground wastewater treatment plant, moving bed bioreactor, frp sewage treatment plant and moving bed bio reactor mbbr with effective & timely delivery.

Renowned among the best in the industry, we indulge us in manufacturing and supplies of an amazing range of   Wastewater Treatment Plant With Attached Bio-growth under our Wastewater Treatment Plant gamut. These Machines as manufactured using latest technology are imparted with assured durability.The factory fitted and tested system along with semi / Automatic control panel includes full process Monitoring and data logging functions. Full telemetry including remote control is available as an option. The Bio-Accelerator 3600 is designed to require minimal operator supervision making it ideal for installation in remote locations.Priced very competitively, the quality of these machines proves a delight to our clients.

TREATMENT PROCESS 

Bio-Accelerator 3600™ Modular sewage treatment plant is a fully/Semi Automated wastewater treatment system incorporating the following process stages: 1. Inlet screening 2. Primary / Anoxic tank - DE nitrification (Optional) 3. Aeration Tank with UV resistance bio media. 4. Secondary Settling Tank with PP tube media. 5. Chlorine Contact tank 6. RAS and sludge removal 7. Tertiary Treatment for polishing

WORKING PRINCIPAL

The heart of the Bio-Accelerator 3600™ is design of aeration tank and bio-media as it removes organic impurities through a biological process. The biological process involves growing millions of bacteria that eat up organic impurities. Thousands of Virgin PP media pieces provide larger surface area for quick bacterial growth. Bacteria get attached to the surface of media-piece sand gets detached after attaining mass and age, giving room to other bacteria to grow at the surface of the media.

Continuous and right supply of air through Diffusers provides mobility to the media and the sewage, for accelerated biological growth of bacteria… and provides vital oxygen for bacterial growth. The Accelerator 360o™ technology ensures that Food and Mass Ratio is continuously maintained uninterruptedly throughout the process for desired level of Mixed Liquor Suspended Solids (MLSS) which is critical for subsequent processes. The mixed-liquor largely free of organic impurities, with controlled levels of BOD and COD, overflows to the next chamber for settling and filtration process.

    Benefits 

• Small footprints reduce land use.
• Expandable and flexible designs
• Completely above ground installation.
• Easy to Transport, relocate, install & Expand.
• High removal efficiency for nitrogen, BOD & COD,
• Treated Water reuse in irrigation and grey water applications.
• Minimum maintenance requirements.
• Full technical, installation and operation support from trained and experienced Shubham Team.
• Proven Technology with reliable performance.
• Reuse of Wastewater in gardening application.

Typical Applications: 

• Packaged Sewage Treatment Plants are ideal for the following applications:
• Housing Project.
• Schools & hostels.
• Industrial Office &Parks.
• Recreational camps & travels trailer parks.
• Shopping Centres.
• Restaurants.
• Resorts, Golf Courses and country clubs.
• Hospitals

Product Details:

Automatic Grade	Automatic, Semi-Automatic, Manual
Plant Type	Sewage Treatment Plant, Wastewater Treatment Plant, Effluent Treatment Plant, Drinking Water Treatment Plant
Treatment Technique	Clarifier, Fluidized Aerated Reactor, Mixed Bed Bio Reactor, Bio Tower

Reach Us

Vinod Malviya (Director)

Shubham Inc, A Water and Waste Water Management Company

A-305, ShivalikYash 132 Ft. Ring Road, Shastri Nagar BRTS,Naranpura Ahmedabad, Gujarat, India 380009

Phone: +917940086151 Phone: +917940086154

Email : info@shubhamindia.com  Web : www.shubhamindia.com Surat | Baroda | Rajkot | Delhi | Mumbai | Pune | Indore | Udaipur | Ahmedabad

Manufacturer of Sewage Treatment Plant- MBR – India

Sewage Treatment Plant Manufacturer

Now days in hotels, hospitals, resorts and many other commercial sectors Sewage Treatment Plant is one of the most important facilities and In these sectors the space constraint is one of the common concerns. By considering this points Shubham is offering an Underground STP.

Our underground sewage treatment plant requires low maintenance and is known for providing harmless water after the treatment process. Underground sewage treatment plant is ideal for small communities; apartment and complexes, commercial and industrial buildings, resorts, hotels, where space is limited and aesthetics are a top concern. We are providing the underground STP structure as per clients requirement in a variable sizes. We offer the design and consultancy services for hotels, hospitals, resorts and other commercial sectors to estimate the STP sizing and capacity to fulfill the client’s requirements

Solutions based MBBR technology is mainly used in the following applications:

• For new plants, especially those requiring a small footprint and easy operation, for BOD/COD and nitrogen removal
• As a high loading system in front of existing biological treatment – roughing reactor
• To increase the amount of nitrifying bacteria in existing activated sludge system using the carrier in a hybrid plant to meet ammonia limits
• To implement post-treatment to existing plants for process improvements

Membrane bio reactor (MBR) : Membrane Bio Reactor (MBR) system, designed to achieve high quality effluent within a small overall footprint. The MBR process utilises the well proven activated sludge process, but replaces conventional final settlement with an ultrafine membrane which effectively filters the final effluent.

Benefits of MBR:

• The membrane is an extremely effective solids separation device.
• High removal efficiency results in a very high effluent quality (2/2/0.5mg/l or better).
• Simplicity of system design.
• Water re-uses applications

We, At Shubham, by the profound experience in this field of water and wastewater treatment, we are involved in manufacturing, supply, erect most appropriate compilation of sewage treatment plants.

Shubham’s Package Sewage treatment Plant is totally self-contained, covered, single piece packaged treatment system for onsite wastewater treatment. Package STP’s are innovative and truly versatile systems for the effective treatment of wastewater, including Nutrient removal. They can be configured for BOD reduction, suspended solids reduction, Ammoniacal and/or total Nitrogen reduction and Phosphorus reduction. Membrane Bio Reactor (MBR) ‘s features have been built into the Single Packaged Plant to create the physical-biological tertiary treatment with water recycling

MEMBRANE BIO REACTOR

An MBR can best be described as one part of a biological process where small microbes degrade pollutants before being filtered by a collection of submerged membranes. Membranes are housed in modules that are, in turn, assembled into cassettes and installed in a tank (called an MBR). Air introduced through integral diffusers scours membrane surfaces during filtration, mixes the tank and provides oxygen to the biological process.

An MBR system is a complete set of components that allows a process to function. Assuming the same reuse and quality effluent and similar solids management goals, an Enviroquip MBR system can be 50% less complicated than a comparable conventional wastewater treatment plant and require less than 25% of the footprint (land area). A growing body of research suggests that properly designed and operated MBR systems offer several advantages over conventional technologies in terms of protecting public health and improving sustainability including but not limited to:
Use as pre-treatment for reverse osmosis (RO) systems
Improved removal of micro pollutants (micro constituents)
Reduced disinfection requirements

We, At Shubham, By the profound experience in this field of water and wastewater Treatment, we are involved in manufacturing , Supply, Erect most appropriate compilation of Sewage Treatment Plants.

Contact Shubham INC. Representative for further details on info@shubhamindia.com visit : – www.shubhamindia.com

Wastewater Treatment Plants Exporters in India

Wastewater Treatment Plants Exporters by Shubham Inc

Wastewater treatment plants, water softening plant & sewage treatment equipment manufacturer offered by Shubham Inc. from Ahmedabad, Gujarat, India.

Shubham inc is a leading manufacturer of sewage & effluent treatment plants for the industrial, government and municipal . With a decade old experience, shubham inc has successfully executed over 1000 installations in industries, Government, hotels, and Municipal  becoming a preferred supplier of sewage treatment plants and zero liquid discharge plant and effluent treatment plants. Shubham Inc, has obtained its place in the market as one of the most trusted, renowned, reliable and recommended manufacturer, supplier & exporter of Water Treatment Plants. Provided treatment plants are manufactured using high quality components and materials which leads to its durability, low maintenance, less servicing and good functioning.

Water Treatment segment includes

Our product range in Water Treatment segment includes, without limitation, Industrial RO Plants, Ultra Filtration Plants, Pressure Sand Filters, Multigrade Sand Filters, Dual Media Filters, Side Stream filters, Water Softeners Plant, Demineralization Plants, Mix Bed Units, RO Plants and many more.

In the Wastewater Treatment sector, we have product range consist of conventional Sewage Treatment Plants, Advance Bio- Accelerator 360^o [Built around MBBR technology], Bio Hybrid [ Built around MBR technology], Septic Tanks, Grey Water Treatment, Laundry Water Treatment, Ultra-Latest Electra-rapid (built around electrocoagulation framework), Flash Flow (built around Ozone technology).     Almost all the products are available in the form of Package Sewage Treatment Plants, Underground FRP Sewage Treatment Plant,  Underground Concrete Sewage Treatment plants. Similarly in Effluent Treatment sector we have Package Effluent Treatment Plants, Underground FRP Effluent Treatment Plants, Underground Concrete Effluent Treatment Plants, and Over-the-Ground Concrete Effluent Treatment plants.

water supply projects in Gujarat, India 

We use the best-in-class technology and cutting-edge tools to foster high-quality, sustainable, community-level water supply projects in Gujarat, Maharashtra, Madhya Pradesh, Rajasthan, Delhi NCR region, Haryana, which includes, without limitation, India across the Ahmedabad, Surat, Rajkot Baroda, Akaleshwar, Indore, Bhopal, Gwalior, Udaipur, Jaipur, Jodhpur, Kota, Nagpur, Wardha, Pune, Mubmbai, Wapi, New Mumbai, Gurgaon, and Ambala.

We Shubham India also offer innovative solutions to communities that are serious about self-managing their water supply problems. Shubham delivers safe, cost-effective and sustainable water, waste water and energy utility infrastructure solutions to businesses and communities across the countries for minimizing their carbon footprint. We are manufacturer and supplier of water treatment plant.

Sewage treatment plant, wastewater treatment plant, pressure sand filter. Reverse osmosis plant, activated carbon filter, swimming pool filter, package stp, underground sewage treatment plant, side stream sand filter, multi grade sand filter, dual media filter, mbbr, saff, pac chemical, alum, non ferric alum, ferric alum, poly aluminium chloride, we also take turnkey contract of water and sewage treatment plant.

Contact Shubham INC. Representative for further details on info@shubhamindia.com visit : - www.shubhamindia.com

Wastewater Treatment Plant With Attached Bio-growth

Wastewater Treatment Plants

Shubham Inc providing you the best range of wastewater treatment plant with attached bio-growth, wastewater treatment plants, under ground wastewater treatment plant, moving bed bioreactor, frp sewage treatment plant and moving bed bio reactor mbbr with effective & timely delivery.

Wastewater Treatment Plant With Attached Bio-growth 

Renowned among the best in the industry, we indulge us in manufacturing and supplies of an amazing range of  Wastewater Treatment Plant With Attached Bio-growth under our Wastewater Treatment Plant gamut. These Machines as manufactured using latest technology are imparted with assured durability.The factory fitted and tested system along with semi / Automatic control panel includes full process Monitoring and data logging functions. Full telemetry including remote control is available as an option.

The Bio-Accelerator 3600 is designed to require minimal operator supervision making it ideal for installation in remote locations.Priced very competitively, the quality of these machines proves a delight to our clients.

TREATMENT PROCESS

• Bio-Accelerator 3600™ Modular sewage treatment plant is a fully/Semi Automated wastewater treatment system incorporating the following process stages:
• Inlet screening 
• Primary / Anoxic tank - DE nitrification (Optional) 
• Aeration Tank with UV resistance bio media.
• Secondary Settling Tank with PP tube media.
• Chlorine Contact tank 
• RAS and sludge removal 
• Tertiary Treatment for polishing 

WORKING PRINCIPLE

The heart of the Bio-Accelerator 3600™ is design of aeration tank and bio-media as it removes organic impurities through a biological process. The biological process involves growing millions of bacteria that eat up organic impurities. Thousands of Virgin PP media pieces provide larger surface area for quick bacterial growth. Bacteria get attached to the surface of media-piece sand gets detached after attaining mass and age, giving room to other bacteria to grow at the surface of the media.
Continuous and right supply of air through Diffusers provides mobility to the media and the sewage, for accelerated biological growth of bacteria and provides vital oxygen for bacterial growth.

The Accelerator 360o™ technology ensures that Food and Mass Ratio is continuously maintained uninterruptedly throughout the process for desired level of Mixed Liquor Suspended Solids (MLSS) which is critical for subsequent processes.

The mixed-liquor largely free of organic impurities, with controlled levels of BOD and COD, overflows to the next chamber for settling and filtration process.

Benefits 

• Small footprints reduce land use.
• Expandable and flexible designs
• Completely above ground installation.
• Easy to Transport, relocate, install & Expand.
• High removal efficiency for nitrogen, BOD & COD,
• Treated Water reuse in irrigation and grey water applications.
• Minimum maintenance requirements.
• Full technical, installation and operation support from trained and experienced Shubham Team.
• Proven Technology with reliable performance.
• Reuse of Wastewater in gardening application.

Typical Applications: 

• Packaged Sewage Treatment Plants are ideal for the following applications:
• Housing Project.
• Schools & hostels.
• Industrial Office &Parks.
• Recreational camps & travels trailer parks.
• Shopping Centres.
• Restaurants.
• Resorts, Golf Courses and country clubs.
• Hospitals

Shubham Inc, A Water and Waste Water Management Company

A-305, ShivalikYash 132 Ft. Ring Road, Shastri Nagar BRTS,Naranpura
Ahmedabad, Gujarat, India 380009

Phone: +917940086151 Phone: +917940086154
Email : info@shubhamindia.com website : www.shubhamindia.com

Surat | Baroda | Rajkot | Delhi | Mumbai | Pune | Indore | Udaipur

Wastewater treatment plant in india

A Water and WasteWater Management Company in India

SHUBHAM INC. Manufacturer,exporter,trader,supplier of all type of Wastewater treatment plant, sewage treatment plants, effluent treatment plants, India best quality sewage treatment plants manufacturers from Ahmedabad, send requirement detail of sewage treatment plants, effluent treatment plants etc.

We are manufacturer and supplier of wastewater treatment plant. Sewage treatment plant, wastewater treatment plant, pressure sand filter. Reverse osmosis plant, activated carbon filter, swimming pool filter, package stp, underground sewage treatment plant, side stream sand filter, multi grade sand filter, dual media filter, mbbr, saff, pac chemical, alum, non ferric alum, ferric alum, poly aluminium chloride, we also take turnkey contract of water and sewage treatment plant.

Shubham Inc has earned its place in the market as one of the most trusted, and recommended supplier and manufacturer of Sewage Treatment Plants and Water Treatment Plants.We are an end to end server provider right from Design, Supplies, Erection, Commissioning and Operations & Maintenance.   Our experience includes collaborations with European, American, Israel, UAE, and Asian Companies.

Our product range in Water Treatment segment includes, without limitation, Industrial RO Plants, Ultra Filtration Plants, Pressure Sand Filters, Multi Grade Sand Filters, Dual Media Filters, Side Stream filters, Water Softeners Plant, Demineralization Plants, Mix Bed Units, RO Plants and many more.

In the Waste Water Treatment sector, we have product range consist of conventional Sewage Treatment Plants, Advance Bio- Accelerator 360^o [Built around MBBR technology], Bio Hybrid [ Built around MBR technology], Septic Tanks, Grey Water Treatment, Laundry Water Treatment, Ultra-Latest Electra-rapid (built around electro coagulation framework), Flash Flow (built around Ozone technology).     Almost all the products are available in the form of Package Sewage Treatment Plants, Underground FRP Sewage Treatment Plant,  Underground Concrete Sewage Treatment plants. Similarly in Effluent Treatment sector we have Package Effluent Treatment Plants, Underground FRP Effluent Treatment Plants, Underground Concrete Effluent Treatment Plants, and Over-the-Ground Concrete Effluent Treatment plants.

We use the best-in-class technology and cutting-edge tools to foster high-quality, sustainable, community-level water supply projects in Gujarat,, Maharashtra, Madhya Pradesh, Rajasthan, Delhi NCR region, Haryana, which includes, without limitation, India across the Ahmedabad, Surat, Rajkot Baroda, Akaleshwar, Indore, Bhopal, Gwalior, Udaipur, Jaipur, Jodhpur, Kota, Nagpur, Wardha, Pune, Mubmbai, Wapi, New Mumbai, Gurgaon, and Ambala.

We Shubham India also offer innovative solutions to communities that are serious about self-managing their water supply problems. Shubham delivers safe, cost-effective and sustainable water, waste water and energy utility infrastructure solutions to businesses and communities across the countries for minimizing their carbon footprint.

Reverse Osmosis PlantSeptic tanksSewage Treatment Plant

Swimming poolsDM PlantsPressure sand Filters

Softening PlantsUF Plants

SHUBHAM INC,wastewater treatment plants,effluent Treatment Plants and sewage Treatment manufacturers from Ahmedabad, Gujarat serving clients across India.

Contact Shubham INC. Representative for further details on info@shubhamindia.com visit : - www.shubhamindia.com